Ep 9. Craftsman-Style Dining Chair

In this episode of Classic Woodworking, master craftsman Tom McLaughlin takes on the challenge of creating a Craftsman-style dining chair. Known for its elegant simplicity and sturdy construction, the Craftsman style is a favorite of furniture enthusiasts, but reproducing it requires precision, patience, and a special eye for detail.

To begin, Tom selects the perfect piece of quarter-sawn white oak for the chair, choosing the board that shows off the characteristic flecks and rays of the wood grain. He then lays out the pattern for the chair, carefully measuring and cutting each piece to exacting specifications. Tom's attention to detail is evident as he ensures that all the parts have the correct angles and dimensions, making adjustments as needed to ensure a perfect fit.

With the individual pieces cut, Tom moves on to the joinery, using the traditional mortise-and-tenon technique to connect the chair's legs, side stretchers, and back slats. The mortise-and-tenon joint is a time-tested method of joinery that has been used since ancient times, and it continues to be a cornerstone of fine furniture making. Tom shows viewers how to cut the mortises with a plunge router and the tenons with a table saw, using jigs and guides to ensure a perfect fit.

Once the joinery is complete, Tom assembles the chair, using glue and clamps to hold it together while it dries. He checks the chair for squareness and stability, making any necessary adjustments before moving on to the finishing steps. To give the chair a warm, golden hue, Tom chooses a translucent oil finish, applying it by hand and wiping off any excess to reveal the beauty of the wood.

Throughout the episode, Tom shares tips and tricks for working with wood, from selecting the right board for the job to sanding and finishing techniques. He also shares his philosophy of craftsmanship, stressing the importance of taking pride in one's work and striving for excellence in every detail.

Overall, this episode of Classic Woodworking offers a fascinating look into the world of fine furniture making, showing how the beauty and functionality of the Craftsman style can be achieved with dedication, skill, and attention to detail. Whether you're an experienced woodworker or a beginner looking to learn new techniques, this episode is sure to inspire and inform.