Ep 8. Shaker Box

In this episode of Classic Woodworking, viewers are introduced to the art of creating a traditional Shaker box. Host Tom McLaughlin guides the audience through the step-by-step process of bending wood into a seamless, oval-shaped box using simple tools and techniques.

The episode begins with Tom explaining the qualities that make Shaker boxes so distinctive: their seamless, oval shape and tight-fitting lids. He notes that these boxes were originally designed by the Shakers, a religious group known for their dedication to simplicity and functionality.

Tom then demonstrates how to select the right piece of wood for the project, and how to use a variety of hand tools to cut, plane, and sand the wood into the smooth, curved shape of a Shaker box. Throughout the process, he emphasizes the importance of precision and attention to detail, as even the slightest mistake can compromise the integrity of the box.

Next, Tom shows viewers how to steam the wood to make it pliable enough to bend into the desired shape. He explains that this process is critical to creating a seamless, organic curve rather than a more angular, boxy shape. Using a specially-designed bending form, he demonstrates how to carefully coax the wood into place and secure it with clamps.

With the box body successfully formed, Tom moves on to making the lid. He demonstrates how to use thin, flexible wood to create a lid that fits snugly into the box without any gaps. He explains that this type of lid ensures that the contents of the box remain preserved and fresh, as air and moisture cannot penetrate the tight seal.

Finally, Tom concludes the episode by showing viewers how to put the finishing touches on their Shaker box. He explains how to sand and finish the box to make it smooth and beautiful, and how to add a simple, elegant handle to the lid for ease of use.

Throughout the episode, Tom provides helpful tips and insights on the art of woodworking, from selecting the right tools for the job to developing the patience and attention to detail necessary for success. The end result is a beautiful, functional Shaker box that viewers can create in their own home workshop.