Dirt Every Day Extra Season 16 Episode 323 Adding Disc Brakes to a Jeep CJ-5 From Drum Brakes

In season 16, episode 323 of Dirt Every Day Extra, titled Adding Disc Brakes to a Jeep CJ-5 From Drum Brakes, the hosts tackle a crucial upgrade for off-road enthusiasts and vintage Jeep lovers alike. The episode begins by introducing the iconic Jeep CJ-5, a classic 4x4 known for its rugged capabilities and nostalgic charm. While this beloved vehicle has provided countless adventures, it often comes equipped with drum brakes, which can leave much to be desired in terms of performance and reliability, especially on modern trails.

As the episode unfolds, the hosts explain the primary motivation behind converting to disc brakes. They highlight the superior stopping power, improved heat dissipation, and overall enhanced safety that disc brakes offer compared to the older drum brake systems. This discussion not only sets the stage for the technical work ahead but also emphasizes the benefits of upgrading older vehicles with more contemporary technology, making them more enjoyable and safer to drive.

The team starts by gathering the necessary tools and parts for the project. Viewers are given insights into the components needed for the conversion, including new calipers, rotors, mounting brackets, and hydraulic lines, as well as essential tools like wrenches, followers, and a torque wrench. The meticulous breakdown of the parts list provides invaluable knowledge for DIY enthusiasts who might be considering a similar upgrade on their own vehicles.

After the preparation, the episode transitions to the step-by-step process of removing the existing drum brake assembly from the rear of the Jeep CJ-5. The hosts take the time to explain each step clearly, from jacking up the vehicle and securing it on jack stands to removing the wheels and unbolting the drum brake components. Their easy-to-follow instructions demystify the process for those who may have little prior experience working on brakes.

Along with the practical side of the installation, viewers also gain insights into safety precautions that should be observed during such a project. The hosts underscore the importance of proper setup when working under a vehicle and emphasize the necessity of wearing safety gear, like gloves and goggles, to protect against dust and debris.

With the drum brakes successfully removed, the episode moves into the heart of the conversion: installing the new disc brake components. The hosts guide viewers through fitting the mounting brackets and aligning the new calipers on the axle, sharing tips on achieving the right placement for optimal braking performance. Observing the transformation of the old drum system to cutting-edge disc brakes is exciting, as it showcases the blend of engineering and practical application.

As they work through the process, the hosts offer relatable anecdotes and experiences related to previous brake jobs, sharing lessons learned and common pitfalls to avoid. This storytelling approach not only entertains but also builds a sense of community, inviting viewers to connect on a level beyond just the technical aspects of the project.

Once the disc brake system is securely in place, the focus shifts to the hydraulic setup. The team details the process of installing new brake lines, paying careful attention to routing and securely fastening them to avoid future wear or damage. They also delve into the importance of bleeding the brake lines to ensure a safe and firm brake pedal feel, as listeners can relate this task to their own experiences with brake work.

As the episode progresses, viewers are treated to a comprehensive look at the performance outcome. The hosts take the Jeep CJ-5 for a test drive, demonstrating the notable improvements in braking capability. This segment shines a light on the real-world implications of the upgrade, allowing viewers to appreciate the difference disc brakes can make in various driving conditions, whether on the highway or tackling more challenging off-road trails.

In addition to the technical knowledge imparted throughout the episode, there is a strong emphasis on the enjoyment of working on vehicles. The camaraderie between the hosts and their shared enthusiasm for wrenching on their Jeeps encourages viewers to embrace their own projects, whether big or small.

Adding Disc Brakes to a Jeep CJ-5 From Drum Brakes serves not only as an instructional guide but also as a celebration of automotive culture, illustrating the joy of retrofitting and enhancing classic vehicles, allowing them to meet modern standards. This episode is bound to resonate with dedicated DIYers and casual viewers alike, ensuring that the spirit of adventure and creativity in the automotive world continues to thrive.