Ep 5. Bomb Squad

Mad Dog Made season 1 episode 5, titled "Bomb Squad," revolves around Kevin "Mad Dog" McClung, a renowned weapons maker, and his team as they undertake an extraordinary challenge of creating a 40 mm grenade launcher. The team has only ten days to complete an explosive device capable of launching over 200 yards and destroy multiple targets at once.

The episode begins with McClung and his team discussing the client's needs and expectations, who is an FBI bomb squad agent. The agent demands a lightweight and ergonomic 40 mm grenade launcher that can be easily maneuvered and operated in complex urban landscapes. The weapon should also be robust enough to endure harsh environments.

The team starts the process with extensive research and development, consulting with the client to understand their requirements. To ensure accuracy and precision, McClung designs custom software, enabling the team to simulate the explosive device's flight trajectory, range, and impact zone. The team also uses a 3D printer to create a prototype version to check for any design flaws.

The rest of the episode follows the team's tireless work in the workshop, creating the grenade launcher from scratch. They start with the base frame, which is manufactured with high-grade aluminum. The team then installs the firing mechanism and trigger assembly, which is handcrafted from aircraft-grade aluminum. McClung's team also creates a unique hydraulic system to manage the recoil and improve firing speeds.

One of the significant challenges of creating the grenade launcher is developing the ammunition. The team creates custom 40 mm projectiles, which can deliver a deadly punch. They use metal injection molding (MIM) and sintering techniques to create projectiles capable of piercing steel plates. The projectiles are designed to explode on impact and create a shrapnel effect, stopping any intruders in their tracks.

With the grenade launcher and ammunition completed, the team heads to a shooting range to test the weapon's accuracy and performance against multiple targets. The team seems confident with their creation and starts the firing drills, targeting different threats like high walls, armored vehicles, and more.

Towards the end of the episode, after several rounds of tests, McClung and his team present the grenade launcher to their client, the FBI bomb squad agent. The agent is highly impressed with the weapon's capabilities and commends the team for their work.

Overall, Mad Dog Made season 1 episode 5, "Bomb Squad," showcases the incredible craftsmanship of Kevin McClung and his team as they create a deadly 40 mm grenade launcher. The episode showcases the immense hard work, planning, research, development, and testing that goes into creating custom weaponry. The episode is an informative and entertaining watch for weapon enthusiasts and people curious about the intricate art of weapon crafting.