Ep 18. Metal Golf Clubs, Waffles, Custom Wires and Cables Train Wheels

In season 7 episode 18 of How It's Made, viewers are taken on a fascinating journey through the production processes of four different products: Metal Golf Clubs, Waffles, Custom Wires and Cables, and Train Wheels.

The episode begins with a look at the intricate process of creating Metal Golf Clubs. From the selection of the raw materials to the final touches on the finished product, the attention to detail required in the manufacturing process is truly impressive. Viewers will get to see how club heads are forged, machined, and polished, how shafts are cut and fitted with grips, and how clubs are tested for accuracy and consistency. Throughout the segment, the expert craftsmanship and precision required in creating high-quality golf clubs is highlighted.

Next up, viewers get to learn about the delicious and beloved breakfast staple, Waffles. Starting with a mix of flour, sugar, and other ingredients, viewers will see how the batter is prepared, poured onto a hot griddle, and then cooked until golden brown and crispy. The episode also explores the variations in waffle shapes and styles around the world, including the classic Belgian waffle with deep pockets and the thin, crispy Scandinavian waffle. As viewers watch the manufacturing process unfold, they'll likely be tempted to head to their own kitchens and whip up some homemade waffles.

The third segment delves into the production of Custom Wires and Cables, which are essential components in a wide range of electronic devices. Viewers will learn about the various types of wires and cables, including coaxial cables, ribbon cables, and twisted pair cables, and how each is used in different applications. From the extrusion process used to create the outer insulation to the intricate twisting and braiding of individual wires, the attention to detail required to ensure a reliable and high-quality product is impressive. Viewers will gain a newfound appreciation for these tiny components that make our modern world possible.

Finally, the episode concludes with an in-depth look at the production of Train Wheels. Unlike other forms of transportation that use tires or treads, trains rely on wheels that are solidly constructed and capable of withstanding tremendous weight and stress. Viewers will see how train wheels are cast from molten steel, machined to precise specifications, and then fitted with bearings and axles. They'll also learn about the importance of regular maintenance and inspection to ensure the safety and reliability of train wheels.

Overall, season 7 episode 18 of How It's Made takes viewers on a varied and fascinating journey through the manufacturing processes behind four very different products. From the precision required in creating a set of high-end golf clubs to the humble origins of a crispy waffle, the episode is sure to leave viewers with a new appreciation for the everyday items that make our lives easier and more enjoyable.