How It's Made Season 32 Episode 12 Motorcycle Goggles

In this episode of How It's Made, season 32 episode 12 titled "Motorcycle Goggles," viewers are taken on a journey through the manufacturing process of one of the most essential accessories for motorcyclists: goggles. From the initial design sketches to the finished product, the episode explores the various steps and materials involved in creating high-quality motorcycle goggles.

The episode begins with an introduction to the history of motorcycle goggles, tracing their origins back to the early 1900s when they were first developed for use by early aviators. The host explains how goggles quickly became a crucial accessory for motorcyclists as well, protecting their eyes from the wind, debris, bugs, and other obstacles encountered on the road.

Next, the episode moves on to the design phase of the production process, where viewers are introduced to the various components that make up a typical pair of motorcycle goggles. These include the frame, lenses, foam padding, strap, and ventilation system. The host explains how each of these components is carefully crafted for optimal performance and durability.

As the production process picks up steam, the focus shifts to the manufacturing phase of the process. Viewers are treated to an inside look at the factories where the different parts of the goggles are produced. They learn about the various materials used, such as polycarbonate for the lenses and various types of foam for the padding.

In the lens production section, the viewers will see the process of making lenses by compression injection molding. Where they will see the raw materials combined and transformed into lenses through various processes that involve heating, mixing and molding.

Further on from the lens production stage, the episode highlights how the foam materials are shaped and cut by machines to form the foam padding. In this part, viewers will see the different types of foam materials used in different parts of the goggles to offer the best comfort and protection for the rider.

Moving on, viewers are taken to the assembly areas where the various components are put together to create the final product. They get to see how the lenses are fitted into the frame, and how the foam padding is attached to the inside of the frame. They also learn about the different types of straps and ventilation systems used in different models and the benefits of using each.

Throughout the episode, viewers are treated to fascinating insider insights through interviews with company reps, assembly workers, and industry experts. They discover the challenges involved in designing and producing motorcycle goggles that are both stylish and functional, as well as the constant innovation required to keep pace with changing market demands and emerging technologies.

Finally, the episode concludes with a look at the rigorous testing procedures used to ensure that each pair of goggles meets the highest standards for performance and safety. Viewers will see how the goggles are tested for impact resistance, UV protection, and general durability. From start to finish, this episode of How It's Made provides an engaging and informative look at one of the most essential products for any serious motorcyclist.