Ep 5. Replica Clay Pipes, Drinking Fountains, Orange Liquer, and Compound Bows

How It's Made is a documentary TV series that takes a fascinating look at how everyday items are manufactured. In season 13 episode 5, we delve into the production of a variety of products: Replica Clay Pipes, Drinking Fountains, Orange Liqueur, and Compound Bows.

The episode begins by exploring the process of creating Replica Clay Pipes. We learn that these pipes were traditionally used as smoking pipes in the 1700s and 1800s. Nowadays, they are used as props in movies, theatrical productions, and reenactments. The manufacturing process involves creating a mold from an original clay pipe and then casting the replica in resin. The replicas are then painted and treated to look like the real thing - complete with the appropriate patina and aging.

Next up, the episode turns its attention to Drinking Fountains. We discover that these fountains aren't just pretty accessories - they serve an important purpose in promoting hydration and health. The manufacturing process involves creating the fountain base and bowl from heavy-duty steel or cast iron. The internal workings of the fountain include a refrigeration system and a water filter to ensure clean, fresh drinking water. The fountains are then finished with a powder coating, which provides both durability and an attractive finish.

The production of Orange Liqueur is the next manufacturing process that we learn about. We find out that Orange Liqueur is made by soaking orange peels in alcohol and then adding sugar and water. The combination is then distilled to create a smooth, sweet, and fruity liqueur that can be enjoyed on its own or used as a cocktail ingredient. The episode explores the various steps involved in distilling and bottling Orange Liqueur - from the initial blending of ingredients all the way through to labeling and packaging.

Finally, the episode takes a deep dive into the manufacturing of Compound Bows. We learn that Compound Bows are a type of modern hunting bow that use a system of pulleys and cables to increase the bow's tension and power. The manufacturing process involves starting with raw materials - such as aluminum and fiberglass - and then machining them into the various components of the bow. The bow limbs are shaped and fitted with pulleys and cables to create the critical tension system. Once assembled, the bow is tuned to ensure accuracy and balance before being tested in a shooting range.

In conclusion, How It's Made season 13 episode 5 offers a fascinating glimpse into the manufacturing process behind the creation of some everyday items. From the painstaking attention to detail required for Replica Clay Pipes to the complex systems at play in Compound Bows, there is something for everyone in this episode. It's a must-watch for anyone interested in the science and engineering behind how things are made.