Ep 7. Oil Pressure Sensors; Large Format Printing; Heavy Equipment Simulators

How It's Made is a documentary television series that explores the manufacturing process of various everyday products. In season 16, episode 7, viewers will get an inside look at how oil pressure sensors, large format printing, and heavy equipment simulators are made.

The episode begins by exploring how oil pressure sensors are constructed. These sensors are an integral component of modern engines, providing important data to the vehicle's computer system. To make these sensors, manufacturers start by creating a small metal housing that contains a tiny electrical circuit board. They then install a spring-loaded piston, which responds to changes in oil pressure. Finally, they seal everything together using a specialized adhesive that can withstand exposure to high temperatures and corrosive materials.

Next up is large format printing. This segment shows off the impressive technology behind creating high-quality, large-scale prints that are commonly used for billboards, trade show displays, and other commercial purposes. The process typically begins with a digital image file that is loaded into a specialized printer. The printer uses a complex algorithm to break the image down into tiny dots of color, which are then precisely placed onto the printing material. This process is repeated multiple times until the entire image has been printed. The episode also explores the different types of printing materials that can be used, such as vinyl and mesh, and how each material is carefully selected based on its intended use.

Finally, the episode finishes up by showcasing the production process for heavy equipment simulators. These simulators are used to train operators for large machinery such as cranes, bulldozers, and excavators. To create these simulators, manufacturers start by building a sturdy metal frame that mimics the structure of the actual machinery. They then install several hydraulic pumps and valves, which simulate the movement and weight of the heavy equipment. The simulators are then fitted with a realistic control panel, complete with joysticks and buttons that allow the operator to practice specific tasks and scenarios. The segment also explores the advanced computer software that powers these simulators, providing an immersive and effective training experience.

Overall, season 16, episode 7 of How It's Made provides a fascinating behind-the-scenes look at the manufacturing process of oil pressure sensors, large format printing, and heavy equipment simulators. Viewers will learn about the intricate details that go into creating these essential products, gaining a newfound appreciation for the impressive technology that surrounds us every day.