How It's Made Season 5 Episode 6 Padlocks, Hair Clippers, Wooden Shoes, Synthetic Leather

How It's Made is back with another fascinating episode, showcasing the step-by-step process of creating some of the everyday items we use. This episode, season 5 episode 6, features the production of padlocks, hair clippers, wooden shoes, and synthetic leather.

The episode begins with the manufacturing of padlocks. The producers visit a factory that produces both combination and keyed padlocks. The manufacturing process begins with raw materials such as brass and steel being formed into keyhole and shackle components. These components are then assembled and tested for strength and durability. The producers also visit a padlock testing facility to showcase the rigorous testing process that ensures padlocks meet safety standards.

Next, the show dives into the world of hair clippers. The episode visits a factory that produces professional-grade hair clippers used by barbers and stylists. The manufacturing process begins with the assembly of the motor and blades. Once assembled, the clippers undergo a series of quality control tests to ensure precision and safety. The episode also highlights the intricate details that go into producing high-end clippers, such as the manufacturing of custom blades.

Moving on, the show explores the traditional craft of crafting wooden shoes. The episode visits a workshop in the Netherlands that produces handmade wooden shoes, traditionally known as clogs. The episode showcases the entire process of making clogs, starting with selecting the appropriate wood and carving it into the desired shape. The clogs are then sanded and decorated with intricate designs, showcasing the level of craftsmanship and artistry required to produce these items.

Finally, the show concludes with the production of synthetic leather. The episode visits a factory that produces animal-free leather alternatives made from materials such as polyurethane and PVC. The process starts with creating a base fabric, which is then coated with a synthetic resin and cured. The fabric is then dyed and finished with a variety of textures, making it a versatile material used in many industries from fashion to automotive.

Overall, this episode of How It's Made showcases the diverse range of manufacturing processes and crafts required to create seemingly everyday items. The producers take a deep dive into the manufacturing process, providing a comprehensive understanding of what goes into producing items we often take for granted.