Ep 11. Carved Wood Sculptures, Flatware, Cow Bells and Fountain Pens

In season 7 episode 11 of How It's Made, viewers are taken on a journey through the intricate process of creating carved wood sculptures, flatware, cow bells and fountain pens. This episode showcases the dedication and precision required to create these products, which are each unique in their own way.

The first segment of the episode focuses on the creation of carved wood sculptures, starting with the selection of the appropriate type of wood. The wood is then cut into the desired shape using a chainsaw and a variety of hand tools, including chisels and carving knives. Once the rough shape of the sculpture is complete, the artist can begin to focus on the finer details, sanding and polishing the wood until it achieves the desired finish. Viewers will see how the final product is a true work of art, requiring hours of skilled labor and an incredible amount of patience.

The second segment of the episode delves into the production of flatware, including forks, knives, and spoons. Most flatware is made from stainless steel, which is melted down and poured into molds to achieve its specific shape. From there, the flatware undergoes a process of polishing and engraving before it is ready to be packaged and sold. Viewers will learn about the different types of flatware available and the precision required to create each piece.

In the third segment of the episode, viewers are taken to a foundry where traditional cowbells are produced. These bells are created using a technique called sand casting, which involves pouring molten metal into a mold made from sand. Once the mold has been created, the metal begins to cool and harden, and the bell is removed from the sand. The cowbell is then cleaned and polished before it is ready to be shipped out. Viewers will appreciate the time-honored tradition of cowbell production and the dedication that goes into creating these unique items.

The final segment of the episode showcases the art of fountain pen production. Starting with raw materials such as brass and acrylic, manufacturers carefully craft each piece of the pen to create a writing instrument that is both functional and beautiful. Viewers will see how each component of the pen is intricately crafted, from the nib to the ink cartridge, before it is assembled and tested for quality. This segment offers a unique perspective on the art of writing and the importance of quality craftsmanship.

Overall, season 7 episode 11 of How It's Made offers an intriguing look at the creation of carved wood sculptures, flatware, cow bells and fountain pens. From the use of traditional techniques to the application of cutting-edge technology, viewers will gain an appreciation for the time, effort, and skill required to bring these products to life.