Ep 2. The GAF Sturgis Bike

In Orange County Choppers season 1 episode 2, The GAF Sturgis Bike, the team at OCC are tasked with creating a custom motorcycle for the roofing company GAF to showcase at the annual Sturgis Motorcycle Rally in South Dakota.

The episode opens with Paul Sr. meeting with representatives from GAF, who explain the specifications they want for the bike, including incorporating the GAF logo prominently and creating a "roofing" theme throughout the design.

Paul Sr. and the team get to work sketching out ideas for the bike, with Paul Jr. taking the lead on the design and fabrication. They decide to go for a sleek and streamlined look, with a metallic silver and black color scheme. The team even creates custom roofing-inspired parts, such as shingles and vents, to incorporate into the bike.

As the build progresses, tensions start to rise between Paul Sr. and Paul Jr. as they bump heads over design decisions and deadlines. Senior is insistent on incorporating more GAF branding into the bike, while Junior wants to focus on the overall aesthetic and functionality.

Meanwhile, the team is tasked with creating a custom gas tank with a double-hump design, which proves to be more complicated than anticipated. They also struggle with sizing the wheels correctly, with Senior insisting on a larger size while Junior is concerned about the bike's handling.

Throughout the episode, viewers get a glimpse into the inner workings of the OCC shop, with shots of the team working on various aspects of the bike, from welding and painting to fabricating custom parts. There are also scenes of the crew grappling with corporate bureaucracy, such as obtaining the proper paperwork and permits for the bike to be showcased at Sturgis.

The climax of the episode comes when the team finally finishes the bike and unveils it to the GAF representatives. There is some tension as the clients scrutinize every detail of the bike, but ultimately they are pleased with the final product and excited to showcase it at Sturgis.

Overall, Orange County Choppers season 1 episode 2 is a thrilling and insightful look into the custom motorcycle building process, showcasing the passion and craftsmanship of the OCC team as they create a one-of-a-kind bike for a high-profile client.