Ep 3. Game Calls, Mayonnaise, Traditional Razor Blades, Butterfly Safety Razors

"How It's Made" season 10 episode 3 explores the manufacturing process behind some everyday items that we may take for granted. The focus is on four different products: game calls, mayonnaise, traditional razor blades, and butterfly safety razors.

The episode starts by showcasing the intricate process of creating game calls. These are devices used by hunters to mimic the sounds of animals, thus attracting them closer. The production of game calls requires a keen attention to detail since the slightest discrepancy can alter the sound that the device produces. The manufacturing process includes cutting, drilling, sanding, and polishing a small piece of wood, which will serve as the body of the game call. Then, a reed, which serves as the sound-maker, is precisely inserted into the body of the call. Finally, the game call is tested and packaged for sale.

Next, the show moves on to mayonnaise production. Mayonnaise is a condiment made from oil, egg yolks, and vinegar or lemon juice. In the manufacturing process, the ingredients are mixed and blended in a specific order and quantity to achieve the desired texture and taste. Extra care is taken to ensure that the mayo is the right consistency, as it can impact the final taste and quality of the product. The episode also provides insight into the bottling and packaging process of mayonnaise, highlighting the machinery and technology used to ensure efficient production.

The third product in focus is the traditional razor blade. While modern-day razor blades have evolved with technology, traditional blades made from steel are still popular among certain demographics. The process of creating these blades starts with the manufacturing of steel rods, which are then cut, heated, and rolled into thin strips. The strips are then sliced into razor blades and hardened. Through a series of complex steps, the blades are then honed, honed again, and packaged. The show highlights that the manufacturing of these blades is an intricate process that requires both skill and precision.

Finally, the show explores the production of butterfly safety razors, a more modern take on the traditional razor blade. Butterfly safety razors are known for their safety features, which use a system of hinged flaps to cover and protect the sharp blade. The production process of butterfly safety razors is much more automated than traditional razors, and machines are used to cut, mold, and assemble the different components. The episode provides an in-depth look at the technology behind creating the safety flaps that make these razors unique compared to other shaving products.

Overall, "How It's Made" season 10 episode 3 showcases the intricate processes behind the manufacturing of everyday products. The episode highlights the precision and care required to create products that we use in our daily lives, often without realizing the amount of effort that goes into their production. Whether it's game calls, mayonnaise, traditional razor blades, or butterfly safety razors, this episode is sure to provide insight into the manufacturing processes that make these products possible.