Ep 13. Gut Strings, Absinthe, Belt Buckles, Lever Locks

How It's Made season 13 episode 13 takes us deep into the intricate processes of manufacturing some of the most unique and fascinating items. This episode features four diverse industries -- the making of gut strings, absinthe, belt buckles, and lever locks.

The first segment takes us through the elaborate process of creating gut strings that are used in musical instruments such as violins and cellos. The episode delves into the history of these strings, which have been used for centuries and are still considered to be one of the best materials for string instruments. The segment shows us how animal intestines are cleaned, sorted, and tied to create the strings. It also explores the specialized machines that are used to measure, stretch, and twist the strings to produce the desired sound.

Next up is absinthe, the famously green and potent alcoholic beverage. The segment walks us through the complex distilling process that involves a unique blend of herbs and botanicals. We see how each herb is carefully selected and measured to create the perfect mix. The episode also reveals the specific equipment used in the distillation process. The team shows us how the herbs are soaked in alcohol, filtered several times, and blended to make the final product. In addition, the segment shows the bottling and labeling process, which is a delicate task as it must meet stringent legal requirements.

The third segment involves the making of belt buckles, which are often considered an essential style statement. We see how companies use different materials like metal, brass, and sterling silver to create intricate designs and shapes. The episode shows us how designers sketch out the ideas and then use specialized machines and tools to craft the buckles. We get a glimpse into the processes of casting molten metal into molds, shaping and polishing the metal, and hand engraving intricate patterns or designs. This segment provides valuable insight into the artistry and craftsmanship of creating a functional yet stylish accessory.

The final segment takes us behind the scenes of the lock-making industry, specifically lever locks. We see how locks are made with advanced technology, precision engineering, and cutting-edge materials. The episode shows us the mechanisms of the locks and how they are designed to be pick-proof, resistant to impact, and require minimal maintenance. The segment demonstrates the casting and forging process used to make the lock parts, followed by a detailed assembly process that requires a high degree of skill and accuracy. We also get an inside look at the rigorous testing that each lock must undergo to ensure it meets industry standards.

Overall, How It's Made season 13 episode 13 immerses us in the fascinating world of manufacturing and production. The episode showcases the complexity and artistry of each industry, and the dedication of skilled craftsmen and designers. It's an engaging and informative exploration of how everyday objects are made, and the intricate process behind even the most mundane of items.