Ep 1. Morgan Aero Coupe

How It's Made: Dream Cars is a TV show that explores the production process of luxury cars. Each episode showcases a different vehicle, delving into the intricate details of how it is manufactured from start to finish. In season one, episode one, viewers are given an inside look at the production of the Morgan Aero Coupe.

The episode begins with a brief history of Morgan Motor Company, the British manufacturer responsible for creating the iconic Aero Coupe. Established in 1909, the company has remained true to its heritage, maintaining a commitment to handcrafted, high-quality vehicles. Known for their classic design and exceptional performance, Morgans are among the most sought-after luxury cars in the world.

The production process for the Morgan Aero Coupe is a painstaking one, with each vehicle undergoing nearly 1600 hours of labor. The episode takes us through the key stages of production, beginning with the construction of the car's chassis. Using a combination of traditional and modern techniques, skilled craftsmen mold the aluminum frame to create a sleek, aerodynamic structure.

Once the chassis is complete, the car's bodywork is added. This is where the Aero Coupe really begins to take shape, with its curvaceous lines and distinctive stance. The body is formed using a unique combination of aluminum and carbon fiber, allowing for both strength and lightness. The attention to detail is remarkable, with every panel expertly shaped and finished.

The interior of the car is just as impressive, with each component being carefully chosen and crafted by hand. We see the leather seats being stitched, the wood veneer dashboard being sanded and polished, and the chrome accents being fitted. The result is a luxurious, comfortable cabin that perfectly complements the car's stunning exterior.

But the Morgan Aero Coupe isn't just a pretty face - it's also a powerful machine. Under the hood, we see the V8 engine being assembled, with each component meticulously checked and tested. The engine is capable of producing over 360 horsepower, making it a true performance car. We learn how the suspension, brakes, and other features are fine-tuned to provide optimal handling and control.

Throughout the episode, we hear from the craftsmen and engineers who work tirelessly to create each Morgan Aero Coupe. Their passion for their work is evident, as is their commitment to maintaining the company's legacy of excellence. We learn about the challenges they face in producing the car, from the sourcing of materials to the recruitment of skilled labor.

In the end, the Morgan Aero Coupe is not just a car - it's a work of art. The episode showcases the intricate details that go into its creation, from the individual components to the assembly of the final product. For anyone who loves luxury cars or appreciates fine craftsmanship, How It's Made: Dream Cars is a must-watch.