Ep 7. Falcon F7

The episode titled "Falcon F7" from season 3 of How It's Made: Dream Cars takes viewers on a fascinating journey into the world of high-performance automobiles. The episode begins with an overview of the Falcon F7, a stunning supercar manufactured by Falcon Motorsports. The company's founder, Jeff Lemke, is passionate about creating sleek, cutting-edge cars that deliver incredible speed and performance.

The Falcon F7 is a prime example of Lemke's dedication to quality and innovation. The car's sleek, aerodynamic design is both eye-catching and functional, allowing it to reach top speeds of over 200 mph. This episode of How It's Made: Dream Cars explores every aspect of the Falcon F7's production, from the first stages of design to the final assembly process.

The episode begins with a look at the Falcon F7's chassis, which is made from a lightweight, high-strength aluminum alloy. Viewers get an up-close look at the fabrication process, which involves cutting and welding the various components together to create the car's frame. The chassis is designed to be both strong and flexible, allowing the car to handle high speeds and tight turns without any issues.

Next, the episode explores the Falcon F7's powerful engine. The car is equipped with a supercharged V8 engine that delivers an impressive 620 horsepower. Viewers get to see the engine being assembled by hand, with each component meticulously installed to ensure maximum performance. The engine is then hooked up to a custom-built exhaust system, which helps to optimize the car's power and sound.

The Falcon F7's suspension system is also a major focus of this episode. The car's sophisticated suspension setup allows it to handle rough terrain and tight corners with ease, thanks to a combination of adjustable dampers and high-performance springs. Viewers get to see the suspension system being installed and tested, with engineers fine-tuning the car's handling characteristics to ensure that it performs flawlessly on the track.

One of the most interesting aspects of the Falcon F7 is its unique bodywork. The car features a handcrafted carbon fiber body that is both lightweight and incredibly strong. The process of creating the body involves laying layers of carbon fiber over a mold and then baking the entire assembly in an autoclave. The resulting body panels are then carefully fitted to the car's chassis, giving the Falcon F7 its distinctive look.

Finally, viewers get to see the Falcon F7 take to the track for some high-speed testing. The car's aerodynamic design allows it to slice through the air with ease, while its powerful engine propels it forward with lightning-fast acceleration. The episode ends with a look at the finished product, as the Falcon F7 takes its place among the world's elite supercars.

Overall, "Falcon F7" is a thrilling episode of How It's Made: Dream Cars that provides a fascinating look into the production of one of the world's most impressive sports cars. Viewers will be captivated by the combination of precision engineering and handcrafted artistry that goes into every Falcon F7, as well as the incredible performance that this car is capable of achieving. Whether you're a car enthusiast or simply appreciate well-crafted machines, this episode is sure to entertain and inspire.