Ep 1. Basque Pelota Balls

The episode titled "Basque Pelota Balls" from season 31 of How It's Made takes viewers on an in-depth journey of the process behind creating the iconic ball used in the sport of Basque Pelota.

The episode starts off by introducing viewers to the sport of Basque Pelota, a fast-paced game that originated in the Basque region of France and Spain. The game is played on a court with a wall and players use their hands or wooden paddles to hit the ball against the wall with the aim of preventing their opponent from hitting it back.

The camera then focuses on a factory in France where the Basque Pelota balls are made. The factory is home to a team of highly skilled workers who specialize in creating these unique balls. The process begins with raw rubber being mixed and poured into an automated molding machine.

The molding machine shapes the rubber into a spherical shape, similar to a large hollow rubber ball. Once the balls have been molded, they are then placed in an industrial oven for several hours to help cure the rubber and give it its final shape.

At this point, the episode switches focus to the process of creating the specific stitching pattern on the balls. The stitching is instrumental in giving the ball its unique shape and feel, allowing players to hit and control it accurately during games.

The stitching process begins with the balls being placed on a rotating machine, which is fitted with a curved needle and spool of string. The needle quickly weaves in and out of the rubber, stitching it together and creating the iconic pattern that we see on the finished product.

After the stitching process is complete, the balls are given a coat of paint and allowed to dry. This step is crucial in not only adding color to the balls but also in protecting the rubber from the elements.

The episode concludes by highlighting the testing process that each ball goes through before it is deemed ready for the market. The balls are carefully examined for quality control and durability, ensuring that they meet the high standards set by Basque Pelota players around the world.

Overall, this episode gives viewers a fascinating look into the detailed and intricate process involved in creating Basque Pelota balls. From the mixing and molding of raw rubber to the intricate stitching and quality control testing, viewers will gain a deeper understanding and appreciation for the craftsmanship and skill involved in producing such an iconic and beloved sports item.