Ep 3. Baked Beans

Inside the Factory is a highly informative BBC Two show that explores how different types of food items and other goods are made in factories. Presented by Gregg Wallace, this show gives viewers an exclusive peek at the intricate processes that go into the production of our everyday items. Season 2, episode 3, titled "Baked Beans," continues in the same vein and takes us inside one of the biggest Baked Beans factories in the UK.

The episode begins with Gregg Wallace taking us through the history of Baked Beans, starting from their origin in the US to their popularity in the United Kingdom. He then visits the factory of Heinz Baked Beans, which supplies more than 1.3 million cans of beans in the UK alone every day. Gregg meets with the factory manager, Martin Keighley, who gives him a tour of the facility.

The first step in the production of Baked Beans is that of hygiene. The factory has strict procedures in place to ensure that everything is clean at all times. The cans are labeled with a code that allows for tracking each batch ensuring complete traceability of all the ingredients used. The production line then begins with the beans being weighed, washed, and sorted. Only the best and most unblemished beans make the cut. These beans are then put into vats where they are pre-cooked for over 90 minutes, after which they are sent to another part of the plant for filling.

The show then moves on to the manufacturing process of the sauce that goes into the Baked Beans. The factory uses a highly complex mixture of ingredients to produce the unique flavor that we all know and love. Gregg gets to taste the sauce and is amazed at how close its flavor profile is to traditional homemade Baked Beans. The vegetarian-friendly sauce is then combined with the pre-cooked beans and filled into cans. The cans are then checked for air pockets and sealed tight to ensure that the final product stays fresh for as long as possible.

The production process is further explored when Gregg is shown the lab where quality checks are carried out. Small samples are taken from each batch, and every aspect of the product is analyzed, from its pH levels to its texture. Gregg is impressed by the level of detail that goes into making certain that their product complies with all safety regulations. They also make sure that the nutritional values are correct, so the beans that we consume can be an integral part of a healthy diet.

The final part of the show takes a more in-depth look at how Heinz Baked Beans has diversified their product offering to cater to evolving tastes. Gregg is taken through the range offered by Heinz, which includes different flavors like Barbecue and Curried Beans. He learns that a lot of research goes into coming up with innovative ways to keep the Baked Bean-lovers hooked. This unique style of show appeals not only to those interested in the food industry but also to consumers as it gives them an in-depth look at how their trusted brands produce high-quality products safely and to the highest standards.

Overall, "Baked Beans" is an informative and interesting episode that highlights the intricate processes that go into producing the perfect can of Baked Beans that we all know and love. The show is engaging and informative and gives us a rare opportunity to see the sheer level of work that goes into creating the things we often take for granted. From hygiene checks to quality control and innovations, Inside the Factory delivers an all-around insight into the food industry. This episode is a must-see for anyone who loves Baked Beans, and it is guaranteed to broaden one's understanding of the food manufacturing process.