Ep 6. The Kabyle Flyssa

In Forged in Fire Season 5 Episode 6, titled "The Kabyle Flyssa," four bladesmiths are tasked with forging a Kabyle Flyssa - a traditional Algerian sword that dates back to the 17th century. The Flyssa has a unique design that presents a challenge for the bladesmiths, as they must accurately recreate the intricate curves and patterns of the blade while also ensuring it is functional and well-balanced.

The contestants are given a set amount of time to forge their blades, and they must navigate a set of challenges along the way. First, they must choose the right materials for their blades, searching through a selection of steel to find the best fit for their design.

Once they have their steel, the bladesmiths begin the laborious process of shaping and hammering the metal into the desired shape. They must pay close attention to the curves and angles of the blade, carefully heating and cooling the metal so that it doesn't become brittle or crack.

As they work, the bladesmiths also have to create a handle for their sword, carefully carving and shaping it to fit snugly in the hand. They choose from a range of materials, including wood, bone, and leather, and use a variety of techniques to create a comfortable grip.

With their blades and handles complete, the contestants then must move onto the final phase of the competition - testing. This involves a series of challenges that assess the strength, sharpness, and functionality of their swords.

First up is the kill test, where a pig carcass is used to test the blade's ability to deliver a lethal blow. Next, the blades are tested for durability through a series of chopping and slicing tests that determine how well they hold up under pressure.

Finally, the finalists are tasked with using their swords to complete a set of specific cutting tasks - from slicing through rope to chopping through ice blocks.

Only one bladesmith can emerge victorious, and they are awarded a cash prize and the title of Forged in Fire champion. Viewers can tune in to "The Kabyle Flyssa" to watch the intense competition unfold and see who comes out on top.