Made In America Season 4 Episode 16 Head-Penn Tennis Balls/WET Design Fountains/Starbucks

John Ratzenberger's Made in America season 4 episode 16 titled "Head-Penn Tennis Balls/WET Design Fountains/Starbucks," takes viewers on a journey featuring three iconic American brands and their manufacturing processes.

The episode begins with a visit to the Pennsylvania-based Head-Penn factory, which has been producing high-quality tennis balls for over 50 years. Ratzenberger meets with the CEO, who explains the meticulous process of creating tennis balls, including the precise measurements, compression, and felt application.

Viewers witness the intricacies of the production line, from the injection molding machines used to create the rubber cores to the pressure steam cookers used to apply the felt. Ratzenberger also interacts with employees who share their passion for creating the perfect tennis ball.

Next, Ratzenberger travels to California to explore the world-renowned WET Design, a company that creates stunning water fountains. The company's founder shares his vision for creating interactive water features that incorporate music, art, and technology.

Ratzenberger learns about the complex engineering and computer programming required to create the perfect water show. He witnesses the unique elements of the design process, from creating 3D renderings to testing water flow rates. Ratzenberger even gets to try his hand at programming the water fountain, creating his own custom water show.

The final stop on the episode takes viewers to Starbucks' coffee roasting facility in Seattle, where Ratzenberger is greeted by the company's CEO. The facility roasts over 30 varieties of coffee beans, sourced from around the world.

Ratzenberger gets to see the intricacies of the roasting process, from the computerized roasters that automatically control temperature and time to the sensory lab where professionals taste and evaluate the quality of the coffee. The episode highlights the importance of sustainability in Starbucks' manufacturing process, with a focus on minimizing waste and using eco-friendly packaging.

Overall, John Ratzenberger's Made in America season 4 episode 16 provides a fascinating glimpse into the manufacturing processes of three iconic American brands. From the precision required in creating high-quality tennis balls to the creative engineering involved in designing interactive water fountains, viewers gain an appreciation for the dedication and hard work that goes into producing these everyday products.