Inside the Factory Season 7 Episode 2 Malt Loaf

Inside the Factory is a popular BBC television program that takes an in-depth look at the manufacturing process of some of our favorite consumer products. Season 7, Episode 2 called "Malt Loaf" takes us on a fascinating journey into the world of breadmaking. Hosted by Gregg Wallace and Cherry Healey, the episode explores the manufacturing process of a classic British snack - malt loaf.

Malt loaf is a soft, sticky, and sweet loaf made with wholemeal flour, dried fruit, and malt extract. It has been a popular snack in the UK for over 100 years, often eaten sliced and spread with butter. As we learn, malt loaf is produced by a baking company in the Midlands, and the process begins with the mixing of the ingredients in large stainless-steel vessels.

Wallace and Healey watch as two tonnes of wholemeal flour is poured into one of the mixing vessels followed by the addition of malt extract, yeast, and a variety of dried fruits, including raisins and currants. The mixture is then agitated and heated to activate the yeast and initiate the fermentation process. The fermentation is what gives the malt loaf its signature dense texture and sweet flavor, as the yeast produces carbon dioxide, causing the loaf to rise.

Once fermented, the mixture is weighed and cut into the exact amount required for each loaf. The pre-cut mixture is then placed into specialist baking tins and loaded onto a conveyor belt ready for baking. The oven is heated to 180°C, and the baking process begins. The baking time is approximately 40 minutes, and the temperature is regulated to ensure that the loaves are evenly cooked.

After baking, the loaves are removed, and the production team inspects them to ensure they meet the standards for quality and appearance. The loaves are then sent through to the cutting and packaging area, where they are sliced and packed into plastic trays ready for distribution.

The program takes a closer look at the science behind making malt loaf, including the role of malt extract and how it contributes to the unique texture and flavor of the baked product. The show also examines some of the challenges faced by the production team, such as achieving consistent quality and finding the perfect balance of ingredients to create the ideal loaf.

Throughout the episode, Wallace and Healey taste and sample the malt loaf at different stages of the production process, giving viewers a firsthand account of the taste and texture of the heartwarming snack. The show also takes a brief look at the history of the snack and how it became a staple of British culture.

In summary, Inside the Factory Season 7, Episode 2, is a fascinating exploration of the world of breadmaking, specifically focusing on the creation of malt loaf. The program provides an in-depth look at the manufacturing process and a greater understanding of how science and technology come together to create a much-loved British snack.