Inside the Factory Season 4 Episode 3 Potato Waffles

Inside the Factory is an educational documentary series that provides a behind-the-scenes look at different factories to show how everyday items are made. In season 4 episode 3, titled "Potato Waffles," viewers get an inside look at the process of making one of the UK's favorite frozen foods.

The episode begins by introducing the history of potato waffles, which were invented in the 1970s by a frozen food company called Birds Eye. The show then takes us inside the Birds Eye factory in Lowestoft, where we see the various machines and processes used to make the waffles.

The first step in making potato waffles is, of course, the potatoes. The factory receives massive shipments of potatoes, which are then washed and peeled in a large industrial machine. Next, the potatoes are cut into small cubes and cooked in boiling water to soften them. After that, they are mashed together to make a potato batter.

One of the most interesting parts of the episode is seeing how the potato batter is cooked into waffles. The potato batter is poured onto a conveyor belt, which moves through a machine called a "waffle former." This machine presses the batter into a precise waffle shape and then cooks it to perfection.

Next, the waffles are flash-frozen to preserve their freshness. They then go through a machine that adds a layer of oil to the surface of the waffles, which gives them a crispy texture when they're cooked at home.

Throughout the episode, the host and factory workers explained the various quality control measures in place to ensure that every waffle meets Birds Eye's stringent standards. For example, every waffle is inspected for color, texture, and size before it is packaged and sent off to grocery stores around the UK.

One of the most surprising things about potato waffles is the sheer number of them that are produced each year. The factory in Lowestoft produces millions of waffles every day, and they are consistently one of Birds Eye's top-selling products.

Overall, Inside the Factory season 4 episode 3 provides an engaging and informative look at the process of making potato waffles. From the massive potato washing machines to the precise waffle formers, viewers get a fascinating behind-the-scenes look at how this beloved frozen food is made.